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Decommissioning coal power plants

More than 25,000 MWs of coal capacity are planned to retire within the next five years in the United States.[1] Generation companies that operate coal-fired power plants must carefully make and execute the decommissioning decision to ensure more than just financial prudence. The human element of retiring an older coal plant requires careful consideration and execution to ensure that:

  • employees are treated fairly;
  • stakeholder concerns are considered;
  • regulators are provided adequate notice;
  • company’s public perception is not harmed.

In this article, ScottMadden recommends a planning approach to power plant decommissioning to ensure transparency and management control throughout the process.

Overview

Executives choosing to decommission a coal-fired power plant have many decisions to make—from the desired end state of the plant to the approach and timing of the decommissioning process. Power generation companies that have executed this process well in the past utilized a comprehensive planning process that ensured there was a well-thought-out plan in place and that it involved the right people at the right time. Typically, the financial decisions are the easy part. The people side of the process can be trickier and may require a more thoughtful approach to ensure overall success.

This article recommends a three-phased approach to planning a successful coal plant decommissioning. It is based on ScottMadden’s experience helping a variety of generators with their decommissioning efforts. Our experience has shown that a comprehensive and well-thought-out execution plan provides for better human capital and financial and operational outcomes (for the remainder of the plant’s life) for the generation company. The backlash for doing this wrong can be consequential. Generation companies that announce their coal plant retirement without a comprehensive plan risk employee confusion, talent flight of key personnel, souring relationships with collective bargaining, missteps with regulators and other officials, and additional negative consequences that otherwise could have been avoided. Communicating early when facts are known is laudable; communicating an end state with a partially thought-out plan is fraught with risk.

The decommissioning plan should encompass the timespan from before the public announcement of the closure through the desired end state of the plant. While the plan should be tailored to the plant’s specific needs and allow for some flexibility, ScottMadden recommends the following three phases: project setup, design and detailed planning, and plan execution.

 Diagram describing the 3 phases of a coal power plant decommissioning: Project setup, Design and Detailed Planning, Plan Execution
Figure 1: Phases of a Successful Plant Closure

Phase 1: Project Setup

When anticipating the decommissioning of a power plant, it is vital that management quickly engages in a comprehensive planning process before the public announcement of the closure. The first step is to develop a project charter for the effort that defines the scope, timing, roles/accountabilities, and milestones for the decommissioning project. There are three primary work streams: the human element, the market element, and the operational element.

The human element includes many considerations, such as the views and concerns of the various impacted internal and external stakeholders, workforce strategy through the shutdown, Worker Adjustment and Retraining Notification Act (WARN) notice period and state notifications (if applicable), announcement method(s), message content and timing, and multiple other details.

Importance of the Human Element

Our consultants have often found that when generation companies are focused on operations and markets, they are often less prepared when it comes to the human element. However, given the impact the decommissioning process has on the lives of plant personnel and the local community (of which a plant is typically a major employer and driver of significant economic activity), considerable time and effort should be invested in addressing the human element of the closure.

A power plant closure will greatly impact both individuals and the community. As part of the initial human element planning activities, the team should identify all internal and external stakeholders and their primary concerns. This strategy will help to anticipate questions and concerns likely to be raised across various impacted stakeholder groups following a retirement announcement. Each impact should be identified and assessed before publicly announcing the closure, as each group must be messaged appropriately. For example, ScottMadden Consulting has worked with multiple owners to plan the closure of power plants that were among the largest employers in their communities. In those cases, management made the decision to work proactively with the local political leadership of the impacted areas to address specific concerns, such as jobs and tax impacts to state and local communities.

Stakeholder Groups and their primary concerns in the decommissioning of a power plant
Figure 2: Example Stakeholder List and Concerns

The market element includes economic decisions and alternatives for the final state of the unit (e.g., mothballing the asset, decommissioning, returning the site to brown/greenfield for future development, etc.), proper accounting, market/regional transmission organization (RTO) notification, salvage opportunities, environmental requirements, etc. Effective generation owners employ a project management approach to research, evaluate, and make decisions based on the company’s unique situation.

The operational element includes strategic decisions on the continued operations and maintenance of the site until closure, adhering to all environmental guidelines, and preparing the site for closure. It also includes considering changes to routine and customary operations and maintenance practices, including outage planning, preventive maintenance, changes to the supply chain process (e.g., amount of inventory on hand and redeployment of fuel, parts, and spares to other sites within the fleet), and even shift schedules.

Small cross-functional teams plan the details for the power plant closure across all three primary workstreams. These teams should include individuals with expertise from areas across the enterprise, including HR, plant operations/maintenance, finance, accounting, legal, regulatory, corporate affairs, communications, and many other. When establishing these teams, it is vital that senior leadership communicates the importance and confidentiality of the plant closing and that the team does not share any information until instructed to do so by the executive sponsor.

The teams should engage in initial-scoping activities, which include identifying significant issues relating to the closure and developing functional work plans to address these issues. The work of the teams spans a broad spectrum and includes developing materials that communicate the closure of the plant; anticipating the concerns of internal and external stakeholders and providing adequate information and resources to address those concerns; establishing strategies to ensure the operational continuity for the remainder of the plant’s operating life; developing processes for engaging in reduction of force activities; and identifying/engaging third-party contractors to assist in the demolition/deconstruction of the facility (if the decision is to demolish the site). ScottMadden strongly recommends the initial-scoping process take place before the closure announcement.

While engaging in Phase 1 activities will not eliminate all potential problems, having cross-functional teams from across the enterprise, thinking through these impacts and actively engaging in the planning process prior to the announcement will ultimately result in a smoother plant closure.

Phase 2: Design and Detailed Planning

While Phase 1 focuses on the big picture, stakeholder identification, and issue identification, Phase 2 focuses on designing and developing detailed execution plans for key functional areas (e.g., communications, HR, finance, and regulatory) and significant stakeholder groups (e.g., state commissions, RTOs, political leaders, community groups, etc.). As part of the process, it is imperative to identify and plan for interdependencies. As a result of the expanded work associated with Design and Detailed Planning (Phase 2) and Plan Execution (Phase 3), we recommend additional resources be added to the small Phase 1 project teams. To highlight activities during this stage, figure 3 is an example of the key elements associated with the communications function.

Consider This: Communications

A comprehensive communications strategy is vital to a successful decommissioning plan. Generation companies need to be cognizant of how a plant closure will impact various stakeholder groups, both internal and external, and the importance of maintaining an ongoing dialogue with each group.

Current employees are the most immediately impacted group and, consequently, will want to know the plant closure strategy, timeline, and what is going to happen to their jobs. There are significant downsides to poorly managed communications with employees—vague, incomplete communication drives rumors and lowers morale. Also, disengaged and disenfranchised employees are more likely to have work accidents. Moreover, employment uncertainty may encourage workers to seek employment elsewhere, risking the loss of essential skills to the utility. Direct management engagement with employees is important to convey the appropriate level of respect and care when announcing plant closures and explaining the subsequent activities. The closure announcement should come from management in a face-to-face setting at each facility (multiple sites simultaneously, if applicable).

ScottMadden Consultants recommend establishing a communications infrastructure that includes an employee hotline, website, and social media presence for employees to submit questions or concerns and obtain updated information from the company after the initial announcement. The hotline and social media presence should be monitored by HR with quick response times (less than 60 minutes) during the first month following the announcement and then regularly until all the units are retired. Additionally, a “resource center” managed by HR and supplemented with career counselors should be established to assist employees with questions, the pursuit of job opportunities, and general communications in a friendly face-to-face environment.

Many coal power plants being considered for closure have been in operation for decades and often represent a legacy of employment to a local community. It is not uncommon for a local economy to be centered on a single plant. In such situations, plant closures can have major socioeconomic impacts. The plant shutdown will likely be felt by current plant employees and their families and the entire community. Due to the effects of the shutdown, it is essential that the communications plan address issues that will inevitably be raised by local units of government, local businesses, and individual community members.

Once communications have been made to internal stakeholders, follow-on announcements should be made to external stakeholder groups, including trade partners (e.g., suppliers, financial institutions, industry publications, etc.), regulatory bodies, and political offices in the community, state, regional, and federal levels, etc. A complete set of pre-announcement documents must be developed well in advance of the initial closure announcement. Following the physical and digital release of the announcement, representatives should be available to address questions from any external stakeholders, relying on predetermined and focused messaging. A structured process and timeline help to ensure consistent messaging with an emphasis on milestone achievement.

Once detailed plans have been developed by the team and vetted by senior leadership, a recommendation is made to the board. Phase 2 concludes with board approval and a public announcement of the closure of the site. The team then shifts to Phase 3: Plan Execution.

Phase 3: Plan Execution

The Plan Execution phase initiates the transition from the initial decommissioning announcement to a structured project management process. This transition provides the necessary approach to fulfill the defined project scope and timing objectives while not compromising ongoing generation activities (assuming the plant will remain in operation for some period of time post-closure announcement). Safe and efficient operations are still the top priority at generating stations during the decommissioning process. Major milestones should be tracked and reported to key stakeholders to ensure progress is aligned with expectations.

Decommissioning a generating asset such as a coal power plant is expensive and can become untenable if planning is poor and lacks executional rigor. The key to managing costs is to control the decommissioning process strategically. The plan developed in Phase 2 involves a thorough evaluation of all options and scenarios and includes success metrics and milestones. In Phase 3, the team pivots into execution mode and manages progress against the plan, metrics, and milestones. Even with the approved plan, the team should remain flexible to allow for the reassessment of options in case of significant changes in legislation, the operating environment (demand), and/or operating costs. The execution phase involves a careful balance of unit operations and maintenance, stakeholder management, and risk and conditions assessment. Perfect foresight is impossible, as issues will emerge that are outside the plan; carefully managing the plan and making decisions is critical during Phase 3.

Once the unit has been decommissioned, Phase 3 ends. That said, additional work is required in many areas, including demolition, environmental remediation, sale of assets, and the potential transfer of property to a third party. Again, it is essential that management fully plan post-operation activities to ensure success.

How ScottMadden Consulting Can Help

Consultants at ScottMadden have assisted multiple power generation companies to effectively analyze, plan, and execute plant decommissioning projects. We approach decommissioning work with a deep respect for the stakeholders and leverage professional and specific experience to support your initiatives. Our experience includes:

  • Decommissioning analysis and strategy
  • Decommissioning planning
  • Stakeholder communications and employee notifications
  • Project management
  • Organizational redesign
  • Reduction in force analysis and implementation
  • Vendor selection for demolition/deconstruction
  • Development of coal ash disposal strategy
  • Decommissioned plant strategic-repurposing analysis

For more information on how ScottMadden can assist you with plant decommissioning and other fossil generation initiatives, please contact us.

Related Articles on Power Plant Decommissioning

This article is part of the series, Coal’s Accelerated Burn, which focuses on coal unit closures:

  1. Drivers for Coal Unit Closures
  2. Management Guide to Coal Unit Closures
  3. Stakeholder Analysis: A Case Study
  4. After the Closure: What’s Next for a Decommissioned Coal Plant?

Additionally, we suggest the following article on page 23, written by Dorsey & Whitney’s Development and Infrastructure Industry Group:

  1. Power Plants Retired as “Uneconomic” May Still Hold Significant Value

Additional Contributing Authors: Indy Stevens, Jason Payton, Eric Hanson

[1] EIA: Planned U.S. Electric Generating Unit Retirements, hhtps://www.eia.gov/electricity/monthly/epm_table_grapher.php?t=epmt_6_06

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